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Complete Automation & System Integration Solutions

Process Integration, Inc. provides complete automation and system integration solutions for packaging lines, conveyors, weighing, labeling, coding, controls, robotics, and data collection — from concept and engineering through installation and support.

Follow a case down the line

Station by station

Integrated Packaging Line Solutions

Process Integration, Inc. specializes in designing and integrating complete automated packaging line systems. We combine conveyors, weighing and labeling equipment, coding and marking systems, automation controls, robotics, and data reporting into streamlined solutions for both existing and newly designed packaging lines.

A 3D model of a complete multi-section packaging line
A complete multi-section line, modelled in 3D
  1. Station 01: Case erecting, packing, and pick-and-place

    Packing

    High-speed delta robots from Kawasaki and ABB pick product straight off a moving belt and place it into trays, cartons, and thermoformers.

    Our robotic solutions support packing and palletizing applications, helping manufacturers improve throughput, consistency, and labor efficiency.

    Partners
    Kawasaki · ABB Robotics · Standard Bots · Lantech · Wexxar Bel
    Pick-and-Place Robots
    Delta pick-and-place robots working above a conveyor of packaged product
  2. Station 02: Custom conveyors, designed and built here

    Conveying

    Our conveyor systems are designed to move, position, and transfer products efficiently through your automation process.

    We design and build custom conveyor systems, and partner with Hytrol and Intralox to deliver conveyor and belting solutions from concept through installation and support.

    We build
    Custom conveyors, configured in SolidWorks with DriveWorks
    Alongside
    Hytrol · Intralox
    Conveyors
    A roller conveyor turntable joining pallet conveyor runs on a shop floor
  3. Station 03: Static and in-motion scales

    Weighing

    Rice Lake checkweighers, floor scales, bench scales, and indicators, plus our own in-motion and semi-automatic weighing systems.

    In-Motion Scales provide accurate weight measurement while products remain in motion, eliminating production slowdowns.

    We build
    In-motion and semi-automatic weighing systems
    Alongside
    Rice Lake
    Weighing Equipment
    Packaged product moving along an in-motion weighing line in a food plant
  4. Station 04: Print-and-apply labeling

    Labeling

    Print-and-apply label applicators for cartons, cases, and packages — from standalone units to systems integrated into automated production lines.

    Our systems support a wide range of labeling applications, including top, bottom, side, wraparound, and multi-panel labeling for beverage, consumer goods, industrial, and packaging environments.

    We build
    PIPA stainless steel printer applicators
    Alongside
    Zebra print engines · Pack Leader · BarTender · LabelView
    Label Applicators
    A Process Integration, Inc. printer applicator labeling on a production line
  5. Station 05: Coding, marking, and printing

    Coding

    Date coding, batch coding, expiration coding, and other variable data marking — on industrial printers and print engines from Zebra and Squid Ink.

    We provide repair and parts support for the full line of Zebra printers and print engines and maintain inventory investments in excess of $1,000,000.

    Partners
    Zebra · Squid Ink · Zanasi · Keyence
    Industrial Printers
    Metal cans carrying a date code applied by a Squid Ink JetStream
  6. Station 06: Barcode, vision, and RFID

    Tracking

    Barcode and vision scanning from Zebra and IFM, and RFID portal, fixed, overhead, and handheld readers for identification, tracking, and traceability.

    From inventory management and asset tracking to work-in-process monitoring, RFID technology enables fast, contactless data capture without requiring direct line-of-sight.

    Partners
    Zebra · IFM · Cognex · Datalogic · Honeywell
    Scanning and Machine Vision
    A row of RFID portal pedestals lining a warehouse aisle
  7. Station 07: End-of-line robotics

    Palletizing

    Palletizing robot solutions using trusted robotic systems from leading manufacturers including Kawasaki, ABB, and Standard Bots.

    As a Kawasaki Robotics Preferred Partner, we specify, install, program, and support these robots ourselves — integrated with the conveyors, scanners, labelers, and scales already running your line.

    Partners
    Kawasaki · ABB Robotics · Standard Bots
    Palletizing Robots
    A Kawasaki palletizing robot stacking cases onto a pallet
  8. Station 08: Autonomous mobile robots

    Transport

    Autonomous mobile robot solutions using OTTO Motors and ABB AMRs for manufacturing facilities, warehouses, and distribution centers.

    Our autonomous mobile robot solutions, also known as AMRs, help businesses move materials, products, and supplies more efficiently throughout their facilities.

    Partners
    OTTO Motors · ABB Robotics
    AMR
    An OTTO autonomous mobile robot carrying a cart of stacked OTTO totes

Under the line

Controls, Computers & Data

The stations are the part you can see. Underneath every one is the layer that makes them a system: the controls, the panels they are built into, the computers operators run them from, and the software that reports on all of it.

  1. Layer A: PLCs, networks, and safety

    Controls & Safety

    Our automation and controls capabilities include PLC design, plant network connectivity, safety sensors, scanning systems, machine guarding, and equipment monitoring.

    We work with leading technology partners to deliver reliable, safe, and efficient systems built for demanding manufacturing environments.

    Partners Allen Bradley · AutomationDirect · Banner · Sick · Turck · Omron

    PLC and Controls Partners
    Drives and network cabling wired inside a control panel
  2. A Process Integration, Inc. engineer showing a Shorite Controls control panel to a visitor

    Layer B: Panel shop

    Shorite Controls: A UL 508A and UL 698A Panel Shop

    Shorite Controls has been designing and building industrial control panels since 1985, and joined Process Integration, Inc. in January 2024. It works from a 30,000 square‑foot facility in Princess Anne, Maryland — the same address as the rest of the company.

    It is a UL 508A and UL 698A listed panel shop, covering motion control, PLCs, HMIs, and SCADA. The panels behind a Process Integration, Inc. line are built by the same company that designs and integrates the line.

    • Since1985
    • Facility30,000 sq ft
    • ListedUL 508A
    • ListedUL 698A
    Visit shorite.com(opens in a new tab)
  3. Layer C: Operator stations

    Softouch Industrial Computers

    Reliable Industrial Computing.Designed for Washdown Performance

    • NEMA 4X ruggedness

      All Softouch industrial computers are designed to meet NEMA 4X environmental enclosure standards for washdown and industrial exposure.

    • Glove-friendly touch

      Resistive touchscreens allow operators to use the system while wearing PPE or working in wet production environments.

    A Softouch Flex 17 industrial computer, front viewA Softouch Flex opened up, showing the PC, power supply, and wiring inside

    The Flex opens up, so the PC inside can be swapped for a different one. Hover or tap to look inside.

    Industrial Computers

    • IP-69 sealed I/O

      Softouch systems include IP-69 USB, ethernet, and serial port options, with customizable configurations to meet specific plant and equipment needs.

    • UPS and power backup

      Built-in UPS battery backup and automatic controlled shutdown help protect data integrity during power loss or low-power conditions.

    • Core industrial components

      Industrial motherboards, Intel® Core™ processors, SSD storage, DDR4 RAM, Wi-Fi, and Windows 11 IoT options support dependable system performance.

  4. Layer D: Software, HMIs, and reporting

    Custom Software & Data

    Process Integration, Inc. provides custom-built software applications designed around each business’s specific workflows, rules, and operational needs.

    Our software is built using modern technologies such as .NET and SQL Server, allowing applications to connect with a wide range of platforms, devices, and industrial equipment.

    Every system we build is designed around a specific customer’s operation, whether that is weighing, labeling, yard management, or order management.

    A weighing screen showing net weight against low and high limits, with product data and order counts

How a project runs

From Concept to Running System

  1. Four Process Integration, Inc. staff around a conference table reviewing a large printed system drawing

    Step 1: Walk the process

    First, we come out, see how your line runs, and figure out what you're trying to fix.

    Then we tell you what we'd do about it, based on your line and what you need it to do.

  2. A Process Integration, Inc. engineer at a multi-monitor workstation with a 3D conveyor model on screen

    Step 2: Design it in 3D

    Next, we lay the whole line out in SolidWorks.

    You can see how it fits your floor, how product moves through it, and what each machine can reach, all before anything gets ordered.

  3. Five Process Integration, Inc. team members reviewing paperwork over an open control panel

    Step 3: Build it

    We build a lot of the equipment ourselves: custom conveyors, static and in-motion scales, stainless steel printer applicators, and whatever else the job calls for.

    It's made for food plants, ready-to-eat areas included.

  4. A Process Integration, Inc. engineer walking a customer through a system's controls

    Step 4: Install & integrate it

    A lot of our work is adding to lines that are already running, or connecting the equipment you already have so you can see what it's actually doing.

    We build brand-new lines too.

  5. A technician working on the electronics inside an industrial computer enclosure

    Step 5: Support it

    We don't disappear once the line is running. You can call us 24/7, and our technicians come out for scheduled visits, preventive maintenance, and urgent repairs.

    We keep plenty of parts on the shelf, so a lot of what you need can ship right away.

The Process Integration, Inc. building in Princess Anne, Maryland, its sign reading Automation Development Since 1993

You deal with the same people the whole way through.

Automation development since
1993
Years of experience
30+
Phone support
24/7
Listed panel shop
UL 508A · 698A
  • Kawasaki Preferred Partner
  • Zebra Solution Partner
  • Rockwell Automation system integrator
  • ABB Robotics Channel Partner

Automation Solutions

Get In Touch With Our Automation Team

Our automation specialists are ready to help you improve throughput, reliability, and efficiency for your operation.

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